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mz 1000s broke down
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mzsrus



Joined: 07 Sep 2004
Posts: 37
Location: powys wales

PostPosted: Sun Jan 14, 2007 4:55 pm    Post subject: mz 1000s broke down Reply with quote

hi folks,

can anyone help me,

MY mz 1000s wont start.!!!!!! me bit peed off




ECU light came on at petrol station and now wont start!!!

when bike turned off all electric check seems to work but ecu light always on.

when press starter button.switch, nothing happens??

help me please pic below has anyone got a wiring pictures/link??

bye andy from wales



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DAVID THOMPSON



Joined: 23 Nov 2003
Posts: 1118
Location: Parkersburg, West Virginia usa .You know the PARTS have been SHIPPED when the MAIL MAN knocks

PostPosted: Sun Jan 14, 2007 6:24 pm    Post subject: things to check Reply with quote

my rt 125 lost the starter relay with less than 3000 miles on it
not sure where it is on your bike
some of the bikes have a side stand switch they will not start if it goes bad
thank goodness your in england .. you may find a dealer that can fix it
here in the USA we are up a creek with no paddle when they die
ar dave

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Dave 2002 MZ RT125+95 Saxon Tour in WV USA "I like the road less traveled if it's PAVED!."
links to 125cc BLOG and my bikes picture
http://wd8cyv.spaces.live.com/
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LWS66



Joined: 02 Jul 2005
Posts: 75

PostPosted: Sun Jan 14, 2007 7:08 pm    Post subject: Reply with quote

Andy, I would start with the most obvious and simple things and work towards the complicated possibilities. Have you checked the fuses and relays under the seat? I will look at my schematic and see what relays are for what and let you know via pm. Give each relay a good tap and check the fuses and go from there. I suspect it is something simple.

Lorin
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phlat65
Moderator


Joined: 13 Nov 2003
Posts: 703
Location: Seattle

PostPosted: Mon Jan 15, 2007 12:22 am    Post subject: Reply with quote

so is this a no crank, or no start with engine cranking? will it bump start?
possibly kickstand switch? does the neutral light come on in neutral?

in my experience with cars (I am a master tech with a diagnostic background) hot soak no starts with the engine cranking are usually a enginge position or cam position sensor if they are reluctance type (2 wire)
or bad solder joints in a relay or component. since it is fuel injected, if you have spark, and can hear the injector clicking with a mechanics stethascope then probably fuel supply. if no spark but good injector pulse then suspect ignition coil (unlikely since yours has dual coil on plug). if no spark or injectors, then suspect a sensor or ecu. if it quits hot, and re starts after 30 min, try putting the ecu or suspected component in the freezer for 5 minutes and if it starts, then repeat to confirm the problem.

does the tach needle move when cranking? if it does then engine sensors and ecu probably ok, suspect fuel supply.

usually if the ecu light is on, then ecu is powered up.

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2001 MZ Black Panther
2001 Suzuki RM125 (full Enduro)
Old Hondas- TT500 Ascott, 305 Dream Touring
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mzsrus



Joined: 07 Sep 2004
Posts: 37
Location: powys wales

PostPosted: Mon Jan 15, 2007 6:29 am    Post subject: mz 1000s broke down Reply with quote

all electrics seem ok,

when turn mbike on at ignition, the mz runs through the normal checks on the dash.

its just when u push starter button, nothing happens.
it will not bump start, did try but bit frightened might break something.

It will not turn over crank at all, just seized up on trying to bumpstart.

so god know hopefully going to mbike dealership today or tues 16th Jan,

I need.want wiring diagram if anyone gots one, hopefully just a switch or sensor faulty.

Best wishes from Wild and wet Wales

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millgreen



Joined: 14 Jun 2005
Posts: 4
Location: Moravia NY

PostPosted: Mon Jan 15, 2007 9:36 am    Post subject: Reply with quote

Andy
Try jumping the starter solenoid, my guess is the handel bar switch not making contact, what with all the dry weather riding you do
Good luck Bill
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DAVID THOMPSON



Joined: 23 Nov 2003
Posts: 1118
Location: Parkersburg, West Virginia usa .You know the PARTS have been SHIPPED when the MAIL MAN knocks

PostPosted: Mon Jan 15, 2007 11:09 am    Post subject: picture Reply with quote

picture of back of a starter relay yours should look simular


if bike starts then problem is in the handle switch and the interlocks
or starter relay



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_________________
Dave 2002 MZ RT125+95 Saxon Tour in WV USA "I like the road less traveled if it's PAVED!."
links to 125cc BLOG and my bikes picture
http://wd8cyv.spaces.live.com/
http://www.mzriders.com/album_pic.php?pic_id=30
www.qrz.com/wd8cyv
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LWS66



Joined: 02 Jul 2005
Posts: 75

PostPosted: Mon Jan 15, 2007 9:07 pm    Post subject: Reply with quote

The ECU (engine) light comes on and stays on until the engine starts, then it goes out. Just to verify what I was thinking, I just turned the key on mine with the switch in the run position without pushing the start button...the ecu light stays on....... until it's started.

Did the ecu light come on prior to stopping the engine at the petrol station or did you only notice the light afterwards?

The ECU light has nothing to do with the starter relay I'm fairly certain.
If the light came on prior to stopping the engine, that would point to other issues....which I doubt.

Try the jumping of the solenoid terminals, and if it cranks, then either your not getting voltage to the solenoid from the start button...most likely corroded terminals, or the solenoid is bad (the contacts that take power from the start button) . You could open up the handlebar switch housing and have a peek also....spray a little electrical contact cleaner on the button contacts.

Keep us posted...there are plenty here to offer help.
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OLDMTNCARVER



Joined: 04 Oct 2006
Posts: 73
Location: Ca. Mtns

PostPosted: Mon Jan 15, 2007 11:39 pm    Post subject: Reply with quote

mzsrus,
Don't know if this will help...
Go to main page, select forum and then scroll down to 1000s.
The fourth post down should be from m4panther.
(I just got a complete parts number catalog on cd-rom.)
It shows the harness assemblies, but not a schematic, GRRR!
I would hope that this might help isolate the problem. The only issue that I've read on the forum has had to do with moisture getting into the controls.
I don't know if any of this helps, just hopeing.
Regards,
Robert
PS Your bike looks great!!!
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DAVID THOMPSON



Joined: 23 Nov 2003
Posts: 1118
Location: Parkersburg, West Virginia usa .You know the PARTS have been SHIPPED when the MAIL MAN knocks

PostPosted: Tue Jan 16, 2007 10:47 pm    Post subject: link Reply with quote

http://www.mzriders.com/mz/viewtopic.php?t=1785

above is link to info above as it will move a bit as more items posted

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Dave 2002 MZ RT125+95 Saxon Tour in WV USA "I like the road less traveled if it's PAVED!."
links to 125cc BLOG and my bikes picture
http://wd8cyv.spaces.live.com/
http://www.mzriders.com/album_pic.php?pic_id=30
www.qrz.com/wd8cyv
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mzsrus



Joined: 07 Sep 2004
Posts: 37
Location: powys wales

PostPosted: Fri Jan 19, 2007 12:21 pm    Post subject: mz 1000s broke down Reply with quote

HI FOLKS, FOUND PROBLEM,

RELAY BROKE BELOW IN FARING WHICH REGULATES THE STARTER SWITCH!

ANYONE HAVE ANY IDEAS WHY THIS MIGHT BREAK??

OR JUST COULD IT GO ANYTIME?

LET ME KNOW

HAVE ORDERED NEW RELAY HOPEFULLY BE BACK ON ROAD END OF NEXT WEEK, JUST IN TIME FOR SNOW AND ICE SO BACK IN HEATED GARAGE I THINK

HAPPIER TIMES AHEAD HOPEFULLY.

PS JUST TO LET YOU KNOW, I WILL HAVE APPROX 10 EX DEMOS MZ 1000 OF DIFFERENT GUISES FOR SALE IN FEB 2007.

BYE FROM COLD, WET WILD WALES, POSSIBLE MZ'S NEW DEALER TOO

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new owner of Mz 1000s
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DAVID THOMPSON



Joined: 23 Nov 2003
Posts: 1118
Location: Parkersburg, West Virginia usa .You know the PARTS have been SHIPPED when the MAIL MAN knocks

PostPosted: Fri Jan 19, 2007 12:52 pm    Post subject: post Reply with quote

post a picture of the bad relay and where it is located ....AND MZ PART NUMBER
so the next guy knows where to look

relays are sort of like a bell you can use them for years or they may crack
after only ringing a few times

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Dave 2002 MZ RT125+95 Saxon Tour in WV USA "I like the road less traveled if it's PAVED!."
links to 125cc BLOG and my bikes picture
http://wd8cyv.spaces.live.com/
http://www.mzriders.com/album_pic.php?pic_id=30
www.qrz.com/wd8cyv


Last edited by DAVID THOMPSON on Sun Jan 21, 2007 11:31 am; edited 1 time in total
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kilou78



Joined: 21 Nov 2006
Posts: 6
Location: Nezel - 40 kms W from Paris / France

PostPosted: Sun Jan 21, 2007 6:21 am    Post subject: Reply with quote

only a relay....

and what's the price of it ?
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mzsrus



Joined: 07 Sep 2004
Posts: 37
Location: powys wales

PostPosted: Sun Jan 21, 2007 2:28 pm    Post subject: mz 1000s Reply with quote

hiya,

let you know part no and price of garage repairs when i do,

part ordered from BSA REGAL MZ dept on Friday 19th, so tell you when mz is back and fixed.

Bye for now MZ Wales

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perryboy23



Joined: 20 Sep 2005
Posts: 40

PostPosted: Wed Feb 07, 2007 2:57 am    Post subject: Reply with quote

these bikes cant be jumped started!!!
fact
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